Breaker Rolls — 50-500 TPD

Breaker Rolls
Breaker Rolls - Seed breaking for optimal processing
Breaker Rolls
Breaker Rolls

Breaker rolls break oversized seeds or seed clusters into smaller particles using counter-rotating rolls, handling a job the seed cracker isn't built for: material too large or too fibrous to go straight into a standard cracker's tighter roll gap. Sunflower seed and cottonseed in particular often arrive with clusters that would jam or unevenly load a cracker.

Three roll surface options cover different feedstocks: smooth surfaces for gentle size reduction without excess fines, corrugated surfaces for more aggressive shearing of uniform oversized seed, and toothed surfaces for fibrous or clustered material that needs to be gripped and torn rather than crushed. An adjustable roll gap gives precise control of output particle size for whichever surface is fitted.

Rated for 50-500 TPD lines with hardened roll surfaces for continuous duty. Downstream, the Seed Cracker takes the consistent feed produced here. If your feedstock arrives consistently sized, a cracker alone may be enough — we'll advise before you commit to redundant equipment.

Models & Configurations

  • Smooth-surface rolls: Gentle size reduction with minimal fines
  • Corrugated-surface rolls: Shearing action for uniform oversized seed
  • Toothed-surface rolls: Grips and tears fibrous or clustered material

Specifications

Roll Configuration: Counter-rotating with specialized surfaces
Surface Types: Smooth, corrugated, or toothed
Roll Hardness: Hardened surfaces
Gap Adjustment: Precise control for different seed sizes
Capacity Range: 50-500 TPD

Key Features

  • Specialized surface configurations for different applications
  • Hardened roll surfaces for extended service life
  • Precise gap adjustment controls particle size
  • Robust construction for continuous operation

Applications

  • Large seed breaking (sunflower, cottonseed)
  • Seed cluster separation
  • Pre-cracking preparation

Frequently Asked Questions

What throughput do your breaker rolls handle?

Lines from 50 to 500 TPD, with an adjustable roll gap to control output particle size.

Which roll surface should I choose?

Smooth for gentle size reduction with minimal fines, corrugated for uniform oversized seed, and toothed for fibrous or clustered material. Specify the surface against a sample of your actual feedstock — batch variation within the same crop can be significant.

Is the breaker rolls customised to my requirement?

Yes. Every machine we build is custom-engineered — capacity, dimensions, and configuration are matched to your line. Send your requirement via the enquiry form or call +91 91091 02280 for a firm quote.

Starting from: ₹4 Lakh

*This is only an approximate starting price — a rough, loose estimate. Every machine is custom-engineered to your requirements, so the final price depends on capacity, specifications, and configuration — reach out for a firm quote.